Project 49 · Smart Manufacturing / AI

Predictive Maintenance AI Engine (Industrial)

Productized Per-Site Onboarding With Drift Handling

Industry
Smart Manufacturing / AI
Services
Machine Learning Data Engineering
TRL
3 → 8
Duration
8 months
Technologies
ML pipelines time-series features model registry
Productized engine: feature store + model registry + eval
Figure 1 — Productized engine combining a feature store, model registry, and continuous evaluation.
Per-site onboarding flow with bootstrap-from-similar
Figure 2 — Onboarding flow that bootstraps a new site from the most similar existing one.
Drift detection + retrain queue dashboard
Figure 3 — Drift detection feeding a prioritized retrain queue with operator review.
Real-world Predictive Maintenance AI Engine deployment
Figure 4 — Real-world predictive-maintenance deployment across a manufacturing fleet.

Project background

Built on the success of earlier predictive maintenance work, the client wanted a standardized engine they could apply across plants with minimal per-site work — a productized rather than bespoke approach.

Challenge

Handling asset variety, per-site calibration, and model lifecycle management (drift, retraining) without turning every deployment into a research project.

Approach & solution

We packaged the engine around a feature store, a model registry, and standardized evaluation protocols. New sites onboard through a guided flow that bootstraps models from similar assets and refines them with local data over time.

Results & benefits

Deployment time for new sites dropped substantially, and the engine now runs across multiple plants with a much lighter ongoing support load than bespoke engagements. Model drift is caught and handled systematically.

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